Monday, June 22, 2015

Drywall In A Tiny House? Part II


Ok, let’s get this drywall party started! 

Look at all those walls, begging for "cover"!
 
7 am – Uhaul opens at 7 am so I am the first one there.  Yes, they have a box truck and I have rented so many trucks from them, the rental process is seamless.  I am out the door in less than 10 minutes.

7:12 am – Starbucks, I love you!

7:15 am – I arrive at the store to pick up the drywall.  My helpers are showing up at 9 am so I want to give myself plenty of time in case something goes wrong.  It did.  All the computers were down at the store and not accepting ANY method of payment.  My only choice was to wait, and pace, with the rest of the we-need-to-get-to-work contractors.

8:30 am  - I successfully backed the loaded 16 foot long box truck down the long driveway and parked it next to the tiny house without running into, or over, anything.

9 am – Helpers Arrive!  Alyse brought her drywall tools and my new friend Lisa brought hers as well.  Lisa has worked extensively with Habitat for Humanity hanging drywall so she knows allllllll about this stuff. 

Preparing to hang the first sheet!
9:10 am – Sigh of relief at discovering I was surrounded by knowledgeable friends.

9:20 am – Sigh of frustration when I realize that I’ll be lucky to get all the drywall hung today.  There will not be time for mudding.  That will be my personal project.  Oh.  Goodie.  :o)~

The first sheet is DONE!
9:30 am – Need.  More. Coffee.
10 am – We’re starting to make progres and the first two sheets are up.  Alisa brought bright red lipstick for what I can now say is one of the coolest construction shortcuts I have ever heard.  If you run lipstick around the plug and switch boxes, and press the drywall up against them, you can locate and then cut out where they need to be, rather precisely, without having to measure! 

See!?
10:30 am – Reporter arrives, in high heel dress shoes. (obviously not going to “help”.  Darn)

11 am – Kitchen is done and now, the hard part.  We need to hang the 11 foot tall pieces and cut around the windows in the main living area.  The loft-to-loft scafolding helps, but also gets in the way.
 
 
The kitchen "view" of the box truck.
 
Noon – Reporter offers to go get lunch.  Yay!  Sandwiches arrive soon thereafter.  Break time. 

Side note:  It POURED DOWN RAIN ALL DAY!  I was SO glad I came up with the box truck idea.  It certainly saved my sanity.  The rental was $30 so I gotta’ say it was a small price to pay for the peace of mind and logistical advantages it provided.

Alyse and Lisa, my two amazing helpers!
3 pm – Three out of four of the long sheets are hung.  Alyse heads home to resume her mommy duties.

3:30 pm – After having helped me finish up a few details, Lisa heads home too.

Drywall makes the whole place look so much bigger!
3:35 pm – Bloody Mary in hand, I sat in the tiny house and marveled at the new “look.”

Since that day, for the past few weeks, I have spent countless hours…….

1)      Finishing the hanging of the drywall panels

2)      Applying three coats of mud to every seam and screw hole (dry time between coats is 24 hours)

3)      Measuring, cutting, and installing Magic Corners

4)      Applying primer

5)      Re-sanding and mudding divits

6)      Selecting the paint color

7)      Changing my mind

8)      Selecting another color of paint
 
Admittedly these are NOT pretty seams.
Not yet anyways......


I am VERY glad I decided to learn how to hang and mud drywall.  At times, the process of mudding has been therapeutic and I learned that mud is like cake mix; the smoooother the batch the better the results!  I have learned that patience pays off when it comes to dry time.  I have learned that primer is my friend and just when I thought I had "covered" all the rough spots, I found them with the help of direct light and white primer.

My walls are not perfect, but I'm OK with that.  The overall look and feel of my house is pure me. And honestly, my tiny house is no more (or less) bumpy, or messy, or scarred, than the rest of me.

 

 

 

 

 

 

Thursday, June 18, 2015

Drywall In a Tiny House? Part I

The decision to use drywall for the walls in my tiny house was, and is, admittedly a controversial one.  This is because drywall (aka sheetrock, gypsum board, etc…) will crack if exposed to too much movement.  Tiny houses on wheels like mine are actually built to MOVE so……there’s that.  Drywall is also pretty heavy.

I, however, really want to use something for my walls that has a more modern aesthetic than the most-commonly-used tongue in groove pine, and also I want to use a material that will be unique when compared to most of the other tiny houses.

So, I did what any tech-savvy tiny house builder would do and I googled it.  I found a reference to a tiny house that used drywall and had NO cracking issues.  Who’d thunk?  They used a product that is used on skyscrapers because as they sway in the mile high winds (imagine that) they move a LOT. 

What’s the product?  Magic Corner!


Here’s the link to the article I found: 

I immediately contacted the maker, Trim Tex, and got ahold of their marketing guy and talked to him about my project.  He was helpful, pretty enthusiastic about supporting my project, and a few days later my “samples” arrived.

I have never hung drywall before.  And, I really didn’t want to.  As I understand it, it’s a dirty job that takes forEVER and takes a bit of practice to get JUST right.  I also don’t want to use texture on the walls so getting the seams perfect would be necessary since “texture” is just another way of saying “cover up all the drywall mud bumps I left behind.”

Magic Corner Supplies.
Four drywall quotes later I realized that I would rather learn how to to drywall than pay someone $1500+ to do it for me.  ($1500? Seriously?  It’s a tiny house!) My confidence and motivated was further boosted by my friend who had just completed the drywall in her kitchen and had the super-duper-cool drill-thingy I could use that was designed specifically for the task of drywalling.  She told me that she would come help and bring her tools and we set the date. 
Yes.  We can do this.  (I think)
Figuring out how MUCH drywall I would need, what kinds, and what lengths; was next on my “TO DO” list.  I headed off to see my good friends at Parr Lumber.  I drew Ed a very nice “picture” of my floor plan (not all hardware stores appreciate this, mind you) and we talked about where I wanted the seams to be so they would not show, if possible.  We talked about green board (drywall you use in wet areas like the bathroom) and backer board (drywall you use for areas that are going to be tiled) and mud and tools and I left with a list of materials and a not-too-big chunk out of my pocket.  The total was less than $350 and, it turns out, I also had a lighting return for $300 so the chunk was even less painless.

On “Drywall Day” there was rain in the forecast.  Ugh.  If I had the drywall delivered they would have to put it somewhere and it certainly was NOT going to fit in my tiny house with all the work going on.  I couldn’t put it in the big house and the garage is full of STUFF!

I decided to rent a box truck.  The plan was to load the drywall into it and park it NEXT to my tiny house and store the drywall in there while we worked on the project. Having a box truck meant I could also return any extra materials if I had over-estimated. 

All ready to go!
So, what ELSE could I possibly fit into one day?  A big-city newspaper reporter called and said she wanted to come interview me that day and take pictures of me and my now-two friends working on the drywall.  I invited her to wear work clothes and help!?

Trim-Tex Magic Corners?  Check!
Drywall / Green Board / Tools?  Check!
Rental Truck?  Check!
Two amazing helpers with more experience than myself?  Check!
What have I gotten myself into?

Thursday, June 11, 2015

If This Dumb Blonde Can Do It, Anyone Can! (aka Electricity and Me)

There are two things I am afraid of; Electricity and Natural Gas.  I can wrap my head around plumbing because, after all, if something goes wrong the worst that will happen it not really that bad; I’ll get wet.  But there are so many scary / morbid aspects to electricity and gas that I’ve never been able to wrap my head around. 

My fear, however, did not stop me from designing my own electrical “system” for my tiny house. 

I started with the basics – If you think about it, with paper and pencil in hand, it’s not that difficult to envision where you’ll need a light fixture, the accompanying switch, or electrical plugs.  I mentally toured my house moving from one room to the next and noted an “F” for fixture, an “S” for switch, and a “P” for plug on the floorplan or elevation drawing.  Then I matched the fixtures to the switches and numbered them, F12 goes with S12.  Yes, there are actual symbols you can look up on the internet and use for this part of the project but what I did made more sense to ME so that’s what I went with.


What else do I want? – I knew I wanted a ceiling fan to help move air around what could easily become a tiny box of stagnant air and smells.  I knew I wanted a BIG fan in the bathroom to help control moisture.   I wanted inset lighting over the kitchen and to use LED’s where ever possible.  I like the look of having a sconce on both sides of the head of the bed (Thank you Pinterest!) and plugs everywhere!!  I also knew that I didn’t know where I was going to park my tiny house.  (I still don’t.)  The average house has an external plug near the garage or on the deck.  The average house does NOT, however, have a 220V plug (the kind behind your dryer and stove) available.  So, to increase my chances of finding someone who would let me park on their property and to increase my chances of them saying “yes” I decided I wanted the WHOLE HOUSE to run on no more electricity than a 110 volt extension cord would provide.  (a 110V extension cord is the kind you use in the garage, for power tools. Nothing special about those….)  Bottom line: I want to draw as little electricity from my host, as possible.  I accomplished this by deciding to use propane to “power” all of the heating appliances and electricity for only the lights, fans, and refrigerator.  And, I won’t have a microwave.

Pinterest Inspiration

Watch me do the math – I added up the F’s to determine how many fixtures I would need, and the S’s….you get the picture, right?  Of course, the number of switch boxes and plug boxes would equal the number of switches and plugs. 
So far so good.

Confer with the “Experts” – At the time, my ex-husband worked in the electrical department at Home Depot, and had for several years.  So, even if I am not necessarily his favorite person, he HAD to help me when I “visited” him at work.  Right?  He’s not a licensed electrician but he’s a smart guy and a pretty good do-it-yourselfer who welcomes a challenge.  He looked at my floor plans, grumbled a bit, and put together a quote for all the materials I would need.  How much wire?  Two 50 foot rolls of two different kinds, one 20 foot roll of the big black stuff.  Yay!  How many breakers?  One per “room” and one source line breaker.  Check!  I need a breaker box, two GFI’s (ground fault interrupter plugs in wet places) and so on and so forth….  I motivated him further by offering him $1,000 to do the installation work.  After I picked up his chin off the floor, he happily agreed.  We bonded.  It was actually a sweet moment.
Who needs a truck to haul stuff when I have a convertible?

Find a Sponsor – Throughout the process of planning for, and building, my tiny house I looked for sponsors.  Those are local and national companies who want their product to be used, reviewed, and prominently featured in the tiny house community via social media outlets.  This is not an easy process, finding them and their decision makers. However, the reward is well worth the extended effort and Platt Electric stepped up to the tiny plate in a big way.  They took my list of materials I had from Home Depot, converted it to their part #’s, asked a few questions, helped me clarify my goals, connected me with their experts for lighting design, and emailed me when it was all ready to pick up.  THIS is a cool company which I would highly recommend to anyone.  I didn’t know anything about anything when I started all of this and although they typically supply contractors, they didn’t make me feel like I was asking dumb questions. Yes, I share their story because they’re a sponsor but I have turned away sponsors who did NOT provide that kind of service because I want to believe in who I am working with and have confidence in their service team. 
Platt Electric is an awesome company with great team members,
who exude confidence with every transaction!


Where my peeps are.

The Rough In Wasn’t so Rough – This is Me:  “Here’s the stuff, there’s the house.  Is there anything else you need?”  In a nutshell, my ex showed up, working on it for a few days, and left.  I “helped” by posting pink post-its on the walls which corresponded with the plug locations on the floor plans (marked with a “P” of course) blue ones for the switches, and yellow ones for the fixtures but at that point, he’d have to figure out what goes where because that’s why I was paying him the big bucks.

Working hard or hardly working?


Confer with the Experts Part II – I finally found tiny house insurance, which is no easy feat, but discovered that although the underwriter’s criteria are somewhat easy to meet, they do require that a licensed electrician sign off on the electrical system to ensure it is safe for occupancy.  Eek!  Freak out moment!!  So, before I put up the drywall I arranged for a licensed electrician to stop by and took a look at what my ex had done.  Overall he approved of my intent but couldn’t really figure out how it would work.  (more on THAT later)  He said he would come back after the final installation was done to confirm that it would indeed work as designed, and then sign off then.


Three Way Switch?  Check!

Is this an RV? – While most tiny house enthusiasts would vehemently fight against anyone who would classify their creation as an RV, there are many similarities and if you’re building one you have to accept that you might just have to visit an RV dealer.  Please note, however, that when a single lady (aka me) walks into an RV dealer and asks for “a 50 amp plug for her tiny house” they’re going to ask questions.  They weren’t quite sure that I really knew what I wanted but after a somewhat spirited debate, and $119 later, they commented that I was the most brave lady they had ever met and they truly envied my “why not” approach to building my tiny house. 
I left with one 50 amp plug for the source cord and one more thing checked off my list.


Big House or Little Plug?

Is it hot in here or is it just me? – A few months ago my ex moved several hundred miles away.  Since he was planning on being back in town for our son’s graduation he decided to kill two birds with one stone and finish up the final installation for my electrical project while he was there.  Going into it, I knew he hadn’t set aside enough time, but knew that he would get it done, even if it meant a lot of grumbling in the process. The worst part of it, however, was that the 90+ degree temperatures outside the tiny house quickly turned into 100+ degree temperatures inside the tiny (ceiling fan not yet installed) house. I swear he almost lost his mind.  At the end of the 2nd day he declared that the fan and the living room light fixture would have to be returned to the supplier because they were “broken” and he left.  While I do not regret, at all, hiring a non-professional, I did have to sacrifice one of my three way loft switches because he wired it wrong and it simply couldn’t be fixed without tearing out the new drywall.  It’s a small price to pay, however, considering the $2,000 I saved on installation labor.


Eureka!  They work!


All the final details – The day after the final installation he called to tell me that he had an epiphany while driving home.  He had checked for a power source for the fan and fixture, but in his heat induced stupor, he had not verified the neutral.  He walked me through the process of testing for an “open neutral” and…..ta da…….we had discovered the problem! I then proceeded to un-pack and reinstall the light fixture and the ceiling fan.  And when I plugged the tiny house into the big house for the first time and turned on ALL the lights and fans, I almost fainted with happiness when the main house breaker didn’t pop. 

Success at Long Last!  I've done it! 
I can run my entire house with a 110V extension cord!

I’ve said it before, and will say it again, there is simply NOTHING that will build your self-confidence more than facing your fears and doing something that is very, very, very uncomfortable.  I am, of course, referring to the fact that I worked side-by-side with my ex-husband who really is, after all, the nice guy I remember that he used to be.


P.S.  While writing this article I had an epiphany of my own:  I forgot to install the down-rod on the ceiling fan.  Ugh.  Can you say “Fan Installation Part Three”?

P.P.S.  The "inspector" is scheduled for next week.  Since everything works, we'll have sign off and can then proceed with purchasing insurance.  Yay!